Robotics & Automation

AutoViri: Capstone's 'Automatic Man' Solutions

Combining years of print-to-mail industry expertise with state-of-the-art robotics to deliver operational excellence.


AutoViri solutions allow commercial mail operations to take the highly repetitive, manual tasks of traying, sleeving, tagging and/or palletizing to a new level. Using patented robotic technology and proven innovation, AutoViri eliminates labor costs, increases throughputs and drastically reduces key USPS Mailer Scorecard errors while delivering a compelling return on investment (ROI).

Create Proven Audit Trails to Challenge USPS Mailer Scorecard Penalties

AutoViri integrates your mail operation’s physical and digital workflows, which is critical to ensure USPS Mailer Scorecard compliance. At the same time, AutoViri creates an audit trail to challenge USPS postage discount penalty assessments when they occur. Your AutoViri audit trail becomes the key tool for a timely and positive resolution with the USPS, and Capstone’s AutoViri team can assist you through the process.

Transform Highly Repetitive, Error-Prone Manual Tasks Into ROI

The highly repetitive manual handling of mail pieces, trays, sleeves and pallets in commercial mailer operations has always been burdensome due to volume alone, but those same tasks are also highly susceptible to human error. Mail piece content and label accuracy have long been priorities, but now content and label accuracy for mail trays and mail pallets are even more crucial because new USPS Mailer Scorecard regulations create unprecedented accountability. AutoViri solutions eliminate labor, reduce injury-related costs, increase throughput and drastically reduce key USPS Mailer Scorecard errors by automating highly repetitive manual tasks in your workflow.

Patented and Developed by Industry Experts

Created specifically for the print-to-mail industry by experts who have served the industry for nearly two decades, our dedicated client-relations team is committed to your long-term success. Capstone's operational expertise and patented technology are the perfect combination to solve an emerging industry-wide problem that isn’t going away. AutoViri gives you a proven combination evidenced by both high efficiencies and high uptime in live production for literally millions of mail pieces handled by our solutions.

Deploy AutoViri to Suit Your Operations

More efficiency, productivity and accountability — AutoViri delivers in the areas that make mail operations of all sizes more profitable and competitive. Our patented AutoViri solutions are modular, so you can start where you want (traying, sleeving, palletizing), when you want, and deploy them in the order that best suits your operation and timing. Whether you implement one unit for a single operational task, such as sleeving, or deploy the complete suite of AutoViri solutions across your entire production, you'll realize ROI right from the start because AutoViri impacts your operations through 12 different profit levers.


Continuous mailer? Presort mailer? Letter-shop mailer? Co-pal mailer?

Find Your Solution

Not quite sure what you need?


AutoViri Trayer

Automate the highly repetitive manual task of traying mail pieces from multiple high-speed inserters with a single robotic AutoViri Trayer.

  • Processes all letter-size mail pieces and USPS tray types
  • Selects the correct size of USPS empty trays intelligently
  • Sweeps one mail piece or 400+ mail pieces into empty trays quickly and accurately
  • Provides proven, live-production, industry-leading uptimes and traying efficiencies
  • Outputs completed mail tray from any manufacturer/model inserter
  • Deploys sophisticated technology thatss easy to maintain and operate
  • Reduces labor on any inserter or printer
  • Provides an audit trail for USPS Mailer Scorecard verification
  • Optimizes performance of existing upstream production equipment
  • Reallocates current labor spend for rapid ROI and ongoing increased profitability

AutoViri Palletizer

Replace highly repetitive manual palletizing of all finished letter-size USPS mail trays.

  • Palletizes finished mail trays by job, customer/supplier agreement (CSA), destination or other
  • Enables operations to build at least six pallets concurrently with a single AutoViri Palletizer
  • Prevents costly USPS Mailer Scorecard postage assessments from nesting errors
  • Provides proven, live-production, industry-leading uptimes and palletizing efficiencies
  • Accommodates growing volume and separation needs
  • Provides an audit trail for USPS Mailer Scorecard verification
  • Optimizes performance of existing upstream production equipment
  • Reallocates current labor spend for rapid ROI and ongoing increased profitability

AutoViri Tray Management System

Connect key areas of your operation to safely and efficiently handle mail trays.

  • Frees up congested floor space
  • Reduces labor costs and injury claims
  • Sorts mail trays to appropriate separations automatically
  • Improves production throughput
  • Keeps expensive production inserters, sorters and printers operating

AutoViri OptiSort Shelving

Keep your jobs and sort schemes neatly, safely organized with shelving you can customize.

  • Complement your busy sorting operations with durable steel shelving and custom glides built to last
  • Add space to your production floor with shelving designed specifically for mail trays and tubs
  • Customize your shelving to meet your unique space and needs
  • Use with any major manufacturer's sorter
  • Achieve quality control with perfect alignment of sorter bins/pockets with the tray location on the shelf
  • Use multiple sort schemes on your sorting machines
  • Mount a gravity or powered-takeaway conveyor on top of the shelving

AutoViri Sleever

Automate the highly repetitive manual task of sleeving USPS mail trays with a proven solution.

  • Allows a single part-time operator to monitor multiple AutoViri Sleevers at full capacity
  • Handles a large variety of sleeve conditions
  • Allows extended continuous runs with no operator due to large sleeve queues
  • Provides intelligent tray loading and recognition for MM, EMM, full and half trays
  • Delivers a modular, self-contained, small-footprint design to replace an existing 10-foot conveyor section
  • Provides proven, live-production, industry-leading uptimes and sleeving efficiencies
  • Eliminates bottlenecks in manual sleeving areas to level-load during "tie-out"
  • Outperforms older electromechanical sleeving systems — three times more productive using just one-third of the labor
  • Increases production (i.e., "camera") time for upstream sorting and inserting operations
  • Optimizes performance of existing upstream production equipment
  • Reallocates current labor spend for compelling ROI and ongoing increased profitability